Maker Tools and Techniques

Here is a look at the tools and some of the techniques that will be useful in completing the projects in this book. The maker experience and mindset are about experimentation, iteration, and trial and error, so be sure to give yourself and your students room to explore, fail, and find work-arounds. Having some basic tools and techniques on hand will let you dive into that process.

Tools and Materials

Electronic Components

Adafruit and other electronics suppliers carry items handy for projects like battery packs, conductive thread, servo motors, NeoPixels, and more. Here is Adafruit’s curated list of products that are compatible with the Adafruit Circuit Playground Express: https://learn.adafruit.com/adafruit-circuit-playground-express/accessories, and some examples of electronic components you may need:

Batteries and Battery packs

We strongly recommend using the 3xAAA battery pack provided with the Adafruit Circuit Playground Express kit.

Lithium Ion and Lithium Ion Polymer batteries are a great power source for projects but they require care during use and charging. Lithium Ion and Lithium Ion Polymer batteries can be a fire hazard if not handled properly.

Please read these guidelines on battery handling before you use them!

Adafruit features many connectors and batteries, see the battery category.

A variety of battery packs with JST connectors work well.

Battery options for the board Various sizes and types of battery options

JST Connector JST Connector

More information about Lithium Ion batteries can be found at: https://learn.adafruit.com/li-ion-and-lipoly-batteries

Cables

NeoPixel strip

Copper tape

Servo motors

Some examples:

Hot Glue Guns

These come in mini and standard sizes. The minis are easier to store and are better for smaller hands. They do require more frequent insertion of new glue sticks though. Be sure to order the correct size glue sticks for the glue gun you choose. Burns from the nozzle tips or the glue itself will happen, but they are rarely serious and serve as a reminder to be more careful in the future. Look for glue guns that come with protective plastic nozzle covers that help prevent burns.

Hot glue guns Hot Glue Guns

Cardboard shears, craft knife, box cutter, or saw

Normal scissors are not designed to cut cardboard and will often start to loosen at the hinge if used repetitively to cut cardboard. Shears, a saw, or a knife are a better bet. Deciding whether to let students use knives will depend on their age and temperament. It’s a good idea to emphasize that the hand that isn’t holding the knife should never be in the path of the blade. Teachers can also have a couple of cutting stations near each other where supervision is centralized. Another idea is to have students qualify to be able to use knives by passing a skills and safety test.

Some examples:

Cutting shears and box cutters Cardboard cutting shears and box cutters

Masking tape, duct tape, or clear packing tape

It’s very handy to have different types of tape on hand. You should not apply hot glue to the Adafruit Circuit Playground Express, but a loop of tape on the back is often all you need to secure the device. Masking tape is also great for wrapping around servo motors because you can then hot glue them and have an easier time getting them free of the glue.

Some of my favorites include:

Different types of tape Different types of tape come in handy

Using a tape loop Loop tape on the back of the Adafruit Circuit Playground Express

Glue servo and use tape Tape around Servo Motor before gluing

Cutting surface

Self-healing cutting mats are really useful. They protect your table from damage, and the measuring lines can be helpful. They usually come in a distinct blue or green color, so they are also effective at designating cutting stations in the classroom for supervision. Sheets of cardboard are another alternative.

Popsicle sticks

Popsicle or craft sticks are a great way to quickly extend the servo motor arm or “horn.” Hot glue the popsicle stick to the horn, but avoid getting glue in the hole that attaches to the servo motor. With a little work, the servo horn will come back off at the end of the project for reuse.

Popsicle sticks glued with servo arms Hot glue servo horn to the end of a popsicle stick

Drill

A drill can be used on cardboard or, with gentle pressure, on popsicle sticks. Almost any pressure at all will split the popsicle stick, so plan to lose a few to splits before you master the technique.

Holes drilled into popsicle sticks Gently drill holes in popsicle sticks

Zip ties

Zip ties are one of those pieces of equipment that doesn’t get used every day, but when they come in handy, they come in VERY handy. You can find them in various sizes and colors, and some can unzip while most will need to be cut apart to undo. Connect a Adafruit Circuit Playground Express to something, hold down a servo motor, join two drilled popsicle sticks, and find other uses for this versatile item.

Bundle of zip ties Different size zip ties are available

Zip tie connecting popsicle sticks Connect two popsicle sticks using a zip tie

Cardboard techniques

Cardboard is the bread and butter of many maker spaces. You can source cardboard either from students’ families (who are often all too happy to help you out) or from local small businesses, who are usually also looking to unburden themselves of this great resource. Cutting the cardboard into squares and rectangles makes it easier to store if space is limited. Once the cardboard has done its service in your projects, it can usually go back into the recycling bin, hopefully destined for more great things.

Cardboard layers

Basic cardboard is made up of two “liner” sheets with a curvy corrugated layer in-between.

Slice a single layer to make a bend

If you slice through a liner sheet along the U of the middle corrugation, you create a hinge that is easily bent. A single slice can allow you to turn 90 degrees to make a box, or any other angle.

Multiple slices to make complex curves

Multiple slices let you form the cardboard to follow curvy contours. Slice the sheet on the outside of the curve to allow it to bend correctly.

Remove a layer to create texture

Cutting through one of the liner sheets lets you remove it and expose the corrugations. This can be a neat way to add texture and design to projects.

Make a gusset brace

A gusset brace can prop something up vertically or can lend support to a structure. Cut the corners off a piece of cardboard to easily make 90-degree gusset braces, or make one at a different angle if needed, then trace it to make exact copies. For larger braces, it can be handy to draw lines alongside the brace to indicate where your hot glue will go. Apply the glue next to or on the lines, then attach the gusset brace.

Sewing techniques You can use conductive thread to attach NeoPixels to the Adafruit Circuit Playground Express and control their light patterns. See below for some general sewing tips, and see the Fabric Friend and Wearable NeoPixels projects for further details on working with NeoPixels.

A note on working with conductive thread – you will want to choose either 2-ply or 3-ply thread. Two ply is easier to tie secure knots in and is more thread-like, but 3 ply is stronger and makes a more secure electrical connection. In either case, applying a dab of clear nail polish to any knots will help keep them from unraveling, and sewing your conductive thread both out and back between eyelets on components is good extra insurance.

Sewing with conductive thread Tying knots in conductive thread

When starting to sew, here’s one method for knotting your thread at the beginning. Starting at the back of the material, run your needle out and back for one stitch. Leave a small tail. Tie the tail and the main thread together several times to form a secure knot. Trim off excess from the tail. A dab of clear nail polish will help conductive thread stay knotted.

Tying loops in the thread Loop to tie off the thread

One method for knotting your thread at the end of line of stitches is to do your last stitch, but don’t pull it through all the way. Instead, leave a small loop on the back side of the material. Run the needle and thread through the loop, then pull to knot. Run the needle through that stitch a couple more times to secure the knot. A dab of clear nail polish will help conductive thread stay knotted.

Making a running stitch A running stitch

A running stitch in which you pass the needle in and out of the material several times before pulling the thread through can help save time on larger projects. The multiple stitches at once technique works better on thinner materials. Whether you sew stitches one at a time or not, try to make the stitches close together, and be sure the thread does not constrict the material. For the best connection with conductive thread, sew out and back between two components.

The whip stitch and the back stitch are two common ways of joining material together. You have the option to join the two halves while reversed, then turn them inside out. This method makes most of the stitching invisible, but it is trickier and is not a good idea for beginners.

When starting to join two pieces of fabric, begin inside one of them. That way, the knot is hidden.

Sew two pieces of cloth together Joining two pieces of material together

The back stitch is a “one step forward, half a step back” stitch. You make a stitch, then come back to start the next stitch in the middle of the previous one. This forms a tight line of stitches that holds all kinds of filling well.

Making a back stitch - forward step Back stitch: one step forward

Making a back stitch - half step backward Back stitch: half a step back

The whip stitch runs along the outside of the two pieces of material. Come up through both pieces of material, then over the outside and back up again. Here, it would be up through red then yellow, then outside yellow and red, then back up through red then yellow.

The whip stitch Whip Stitch

Tailor’s chalk is a handy way to indicate where the line of stitches will go, with a cross-hatch showing where to place the neopixel. There is also a dab of fabric glue to hold the center of the neopixel in place. If you use fabric glue, be sure to avoid getting into the neopixel holes or else you’ll have a tough time getting the needle through.

Fabric with tailor's chalk and glue Using tailor’s chalk and fabric glue

Double lines of conductive thread are more work, but they really help ensure a solid electrical connection.

Two lines of conductive thread Two lines of thread sewn for each connection

Copper tape techniques

Conductive copper tape lets you extend the capacitive touch capabilities of the Adafruit Circuit Playground Express. Connect tape to any pin A1-7, select the “on pin click” input, and now your code will respond when you touch the tape.

Move a servo motor when you touch copper tape connected to pin A1 on the Adafruit Circuit Playground Express.

input.pinA1.onEvent(ButtonEvent.Click, function () {
    pins.A1.servoWrite(160)
    pause(5000)
    pins.A1.servoWrite(90)
})

The only catch is that copper tape is a little tricky to work with, especially for younger makers. It tends to crinkle and fold on itself pretty easily. One technique is to only take it off the backing a few inches at a time as you spool out the tape. Another trick involves folding the tape to make angled turns. To do that, first fold the tape in the opposite direction you want to take it in, then fold back in the direction you want to go. If you accidentally tear or break the tape, you can use conductive fabric tape patches to ensure you still get a good connection.

Roll out the copper tape slowly Unravel copper tape a few inches at a time

Folding copper tape over to make a turen Fold copper tape back on itself – try not to break or tear

Servo motors

Continuous motion or standard 180-degree servo motors are a great way to get motion into a project. Wrap the servo motor body in a little masking tape so you can hot glue it to something, and add a popsicle stick with hot glue to the servo horn, to get started moving things in fun ways!

Micro servo with horns A micro-servo with detachable servo horns

Servo with wheel A continuous rotation servo with a wheel attached

Masking tape on the servo body lets you remove it more easily after hot gluing it to something.

Attach the servo with masking tape

Hot glue applied to the parts of the servo horns that are outside the connection circle holds well and can be removed later.

Glue the horns to the popsicle sticks

Continuous rotation servo motors can spin a servo horn with a stick or other material attached, or you can buy wheels to screw onto the motors to make vehicles. See the Light Bot project for more information on how to do this. The Adafruit Circuit Playground Express can power and control up to two micro servo motors. Ideally, a servo motor would be attached to the VOUT pin for sufficient power. The two 3.3V pins also work, but they under-power the servo a bit.

Power pins on the CPX VOUT and 3.3V connectors on the Adafruit Circuit Playground Express

For a complete look and using and coding servo motors, see this video. Note that servos can only be attached to pins A1 or A2.